Friday, April 21, 2023

DIY Series 35: Fixing Car Signal Switch

On this specific morning, I was exploring on how to fix the car signal switch.


There are many info available online, but it might not be 100% match to my requirement.
Thus, I had started my journey on looking into root cause of the signal switch malfunction.

1st video shows signal switch malfunction, the right-side signal light is not working.

2nd video shows signal switch already back to normal, after the fixing was done.

Photos:
1. Unscrew 2 screws at the left bottom side of the steering
2. Unscrew 2 screws at the right bottom side of the steering
3. Unscrew 2 screws at the compartment under the steering
4. Place the compartment at the car floor

5. Remove the upper casing at the steering
6. Remove the lower casing at the steering
7. There are 2 screws at the signal switch
8. Unscrew 2 screws at signal switch


9. Take out the signal switch
10. Locate and unlatch the 2 connectors
11. The 2 connectors from signal switch
12. Signal Switch Unit


13. Unscrew 4 screws at the top side of the signal switch
14. The turn signal return spring mechanism is in good condition
15. Unscrew 2 screws at the bottom of the signal switch
16. Identify all the copper contacts whether in good conditions or not


17. Found the copper plate for left / right signal was worn-out
18. Take out the copper plate for rework
19. Remove the copper plate from its holder
20. Use plyer to hold the copper plate


21. Prepare a set of soldering iron
22. Use soldering iron to touch-up the copper plate using solder
23. Copper plate after rework was done
24. Put the copper plate back to its original location

You may proceed in reverse order to re-assemble the signal switch back to its original condition.

It was tested and the signal switch is now working accordingly.

Tools required:
Screwdriver, plyer, soldering iron

Costs involved:
US$0 (Original new parts might costs about US$25.00, exclude labour charges)

Summary:
Repair/rework is one type of recycle activities. It is indeed reusing the old parts and hence reduce the rubbish.
[Ref]: https://blueandgreentomorrow.com/features/9-scrap-car-parts-can-reused-recycled/

Update [ 2023-10-21 ]:
After 6 months of usage, the soldered copper plate worn-out again.
I repeated the flow above to fix the copper plate, and it is working again.

Update [ 2024-10-03 ]:
After 12 months of usage, the soldered copper plate worn-out again.
I repeated the flow above to fix the copper plate, and it is working again.


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